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Maintaining the quality and integrity of a drug during scale-up is essential for companies that wish to uphold high standards and legal compliance.

Challenges to scale-up include:

  • Contamination: One of the largest concerns pharmaceutical manufactures face when transitioning from small-scale to large-scale operation is the higher risk of product contamination.
  • Regulation: It is important that pharmaceutical manufacturers be aware of regulatory considerations especially because different jurisdictions have different guidelines. Scale-up must be validated with SUPAC guidelines every time it grows by a factor of at least ten.
  • Manufacturing: Any step of the manufacturing process may affect the purity profile of a drug which poses a challenge for previously conducted safety studies.